Process audits are a common manufacturing practice to ensure compliance with a constantly changing list of normal operating conditions and expectations. Process audits are essential for ensuring that lines are functioning properly, managing quality and safety, and detecting nonconformances at the source. Audits are a tool that some people use to make objectivity and teamwork an essential component of quality. Audits are a potent tool for ongoing improvement when done correctly.
Manufacturing Process Audits
Our manufacturing Audits are a time- and money-efficient way to create a thorough profile of your potential supplier, ensuring they’ll join your global supply chain with reliability. We give you a manufacturing audit report in hand, so you can confirm the audited site can satisfy your production requirements, address potential future expensive disruptions before they occur, and take other preventative measures before production even begins.
Our Expertise In Manufacturing Auditors
Our auditors are highly qualified specialists in the field who receive ongoing training and attestation. Auditors are qualified to analyze the issue on-site using a thorough Manufacturing Process Audit. This risk-based evaluation of factory process controls pinpoints production bottlenecks, sources of defects, and poorly executed or nonexistent quality control activities.
Criteria For Our Manufacturing Process Audit Assessment
We comprehend that every product has a different production process, and we approach each client’s challenge differently. We created a list of frequently needed practices, records, and process checks that can be evaluated during a manufacturing process audit. The resulting list shown below serves as the main point of our assessment, but it can be modified to meet the needs of a particular client:
- Documentation for technical purposes.
- Production planning
- Plan for production control.
- Planning and managing purchases.
- Employee Education & Certification.
- Incoming material testing and control.
- Control of the production process.
- Quality Control While Processing.
- Quality control and warehousing that is leaving.
- Management Assistance.
All auditors and engineers with relevant experience in the industry, product category, and processes will perform the on-site Manufacturing Process Audit assessment. Our in-house consultants can then tailor the audit to the buyer’s needs and challenges.
Flexible Auditing Programs
Our flexible audit program does not specify in detail the auditing process that must be carried out by the auditors. It merely provides a general description of the parameters of the audit assignment that will be carried out. Flexibility in the audit program boosts the morale of auditor employees. They do their work diligently.
Why Manufacturing Process Audits
There are several reasons, why manufacturing process audits are conducted, including gaining a better understanding of how the company operates and determining whether it can meet your requirements.
- Determine right away if a supplier is qualified to complete your project.
- Check to see if the company complies with any legal or regulatory requirements.
- Reliable evaluation of the facilities and capabilities of the manufacturer.
- Describe the company’s operations, workflows, and processes in general.
- Determine areas for improvement for the company and implement those improvements.
What Are The Advantages Of Performing A Manufacturing Audit?
The manufacturer audit can serve several purposes, including determining whether regulations or certifications are being complied with, enhancing production procedures to lower costs and boost efficiency, or auditing new suppliers or manufacturers.
The Following Are The Main Advantages Of A manufacturing Audit
- Determine right away if a supplier is qualified to complete your project.
- Check to see if the company complies with any legal or regulatory requirements.
- Reliable evaluation of the facilities and capabilities of the manufacturer.
- Describe the company’s operations, workflows, and processes in general.
- Determine areas for improvement for the company and implement those improvements.
Conclusion
The manufacturer audit is a technique for evaluating a manufacturer’s competence and quality. It is commonly used in the manufacturing industry to ensure that products meet customer standards and are performed by an independent third-party company.
BMS has over ten years of experience in quality control and is a manufacturing process audits company that can perform an audit on your behalf virtually anywhere else in the world. Furthermore, we can serve as your one-stop shop for all of your inspection needs, such as production monitoring, psi quality inspection, sorting inspections, and everything in between. Contact us today to learn how we can assist you with your current quality control challenges.
